Fast carbon silicon analyzer to control the quality of hot metal detection methods

Fast carbon silicon analyzer to control the quality of hot metal detection methods

In the foundry production, the fast carbon-silicon analyzer adopts the thermal analysis method to measure the chemical composition, mechanical properties and spheroidization rate of molten iron quickly and accurately in front of the furnace, which is the key to control the quality of castings. The application of microelectronic technology and computer technology combined with the principle of thermal analysis to develop a rapid test device for the mass of cast iron is an effective way to achieve optimal quality control of castings. More and more cast iron workshops use rapid carbon silicon analyzers to control the important detection of hot metal quality. means.

With the continuous development of casting production, the degree of mechanization and automation is increasing. The rapid determination of the main chemical components of cast iron hot metal (carbon equivalent, silicon content, and carbon content) has important significance for ensuring the quality of castings. The conventional chemical analysis method is time consuming and takes about 15 to 20 minutes to obtain the analysis result. Although the rapid spectrum analysis is rapid and accurate, it is expensive and complicated, and the use of the furnace is limited. The results of the thermal analysis method can be obtained in about 90 seconds, the cost is low, and the operation is convenient. It is particularly suitable for use in front of large-scale production of specialized foundry furnaces.

Therefore, modern cast iron workshops increasingly use thermal analysis as an important means of rapid control of molten iron quality in front of the furnace. The rapid analysis technology of cast iron smelting quality developed on the basis of statistical science and numerical calculation has had more than ten years of R&D history in China. Now it is necessary to ask what system is more suitable for the actual situation of casting production in China, and it has a comparative advantage in use. Good reliability? The first condition is the economy and versatility of hardware devices.

In recent years, with the rapid upgrading of hardware devices and the ever-changing software. Computers have become an important tool for manufacturers to carry out technical and production management. Including casting process CAD/CAE/CAM, casting production cost budget, labor wage management and product quality management system. Under such conditions, if a computer is equipped with functions such as thermal analysis and on-line thermophysical parameter measurement, it will be more economical and practical to develop a single multi-energy device than to develop a single-function thermal analyzer.

Nanjing Kirin Scientific Instrument Group Co., Ltd.

Testing Center

March 28, 2017

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