Graphite Carbon Vane for Fuel Injection Pump 0445020036/Carbon Vane for Becker Pump/Carbon Vane Manufacturer

Graphite Carbon Vanes for Fuel Injection Pump (Part No. 0445020036) | Carbon Vane for Becker Pump | Professional Carbon Vane Manufacturer **Key Specifications:** - **Compressive Strength:** 90 MPa - **Density:** 1.95–2.00 g/cm³ - **Place of Origin:** Jiangsu, China (Mainland) - **Brand Name:** Jinwang - **Feature:** Self-lubricating, Good Hardness - **Ash Content:** 0.20% - **Dimension:** Customized - **Application:** Vacuum Pump - **Trademark:** Jinwang - **Transport Packaging:** Blister Card Packing / Normal Polybag / Your Design - **Specification:** ISO 9001:2008 - **Origin:** Hualian, China - **HS Code:** 8545200000 **Advantages of Carbon Graphite Vanes:** - Self-lubricating – suitable for dry running conditions - Low wear rate – ensures long service life - Low coefficient of thermal expansion – maintains dimensional stability - Dimensionally stable – ideal for precision applications - Food and pharmaceutical grade compatible – safe for sensitive environments - Excellent thermal shock resistance – performs well under temperature fluctuations - Good hardness and impact resistance – durable and reliable - High strength – suitable for high-load applications **Applications:** Carbon vanes are widely used in vacuum pumps, fuel injection systems, and Becker pumps. They are also suitable for rotary, blade, scraping, and plastic pumps. **Customization Options:** We can produce carbon vanes based on your drawings, samples, or specific requirements. Whether you need standard parts or custom designs, we have the expertise to meet your needs. **Packing Options:** - 100 sets per big bag - 1 set per zip bag - Box packing - Blister card packing - Vacuum card packing - Custom packaging as per client’s request **Why Choose Us?** 1. **Professional Manufacturer:** We specialize in producing carbon brushes, motor brushes, automotive brushes, mechanical brushes, brush holders, and carbon vanes. 2. **Advanced Equipment & Skilled Workers:** Our production process includes grinding, blending, rolling, secondary grinding, forming, sintering, and graphitizing. 3. **Quality Control:** Density, resistivity, hardness, and current density are tested during production to ensure consistent quality. 4. **Certifications & Testing:** We accept SGS, ROHS, or any other tests as required by our customers. 5. **ISO 9001:2008 Certified:** Our factory is certified to ensure quality management standards. 6. **Location:** Located in Haimen City, Jiangsu Province, approximately 2.5 hours from Pudong International Airport by taxi. **Frequently Asked Questions (FAQ):** **Q: Are you a factory or trading company?** A: We are a professional manufacturer of carbon brushes and vanes, located in Haimen, Jiangsu. We warmly welcome visitors to our factory. **Q: Can I get samples?** A: Free samples may be available if in stock. For first-time cooperation, shipping costs will be covered by the customer. Bulk orders may qualify for reduced courier fees. **Q: Can I place a trial order?** A: Yes, we welcome trial orders to build trust and establish a long-term partnership. **Q: Can you produce parts based on my design?** A: Absolutely. Our technical team can review your drawings and produce parts according to your specifications. **Q: What payment methods do you accept?** A: We accept T/T, L/C, Western Union, PayPal, or Alipay. Typically, a 30% deposit is required upfront, with the balance paid before shipment. **Q: How long is the delivery time?** A: Standard items can be completed within 15 days after details are confirmed. Custom molds may take 25–30 days. **Q: How can I visit your factory before placing an order?** A: Our factory is near Shanghai. You can take a bus from Pudong or Hongqiao International Airport, which takes about 2–2.5 hours. **Q: What should I do if there is a problem with the product?** A: Don’t worry. Please contact our sales team via phone or email. They are professional and patient, and will help resolve any issues promptly. **Production Line Overview:** Our production line includes all stages from raw material preparation to final inspection, ensuring top-quality products every time. Feel free to contact us for more information or to place your order. We look forward to working with you!

Sheet Metal Fabrication Service

Processing steps For Sheet Metal Parts - Custom Sheet Metal Fabrication Service Company
1. Design and draw the part drawing of its sheet metal parts, also known as three views. Its function is to express the structure of its sheet metal parts by means of drawings.

2. Draw an unfolded drawing. That is, unfold a part with a complicated structure into a flat piece.

3. Unloading. There are many ways to unload, mainly the following methods:

a. Shearing machine cuts the material. It uses the shearing machine to cut out the length and width dimensions of the expanded drawing. If there are punching and corner cutting, then the punching machine is combined with the die to punch and corner to form.
b. Punch blanking. It is the use of a punch to punch the structure of the flat part after the parts are unfolded on the plate in one or more steps. Its advantages are short labor hours, high efficiency, and can reduce processing costs. It is often used in mass production.
c. NC CNC blanking. When NC blanking, you must first write a Cnc Machining program. That is, use the programming software to write the drawn expanded diagram into a program that can be recognized by the NC CNC machining machine. Let it follow these programs step by step on a piece of iron plate On the top,punch out the structural shape of its flat parts.
d. Laser cutting is the use of laser cutting to cut the structure and shape of the flat piece on an iron plate.
4. Flanging and tapping. Flanging is also called hole extraction, which is to draw a slightly larger hole on a smaller base hole, and then tap the hole. This can increase its strength and avoid slippage. Generally used for sheet metal processing with relatively thin plate thickness. When the plate thickness is large, such as the plate thickness of 2.0, 2.5, etc., we can tap directly without flanging.

5. Punch processing. Generally, punch processing includes punching and cutting corners, punching blanking, punching convex hull, punching and tearing, punching and other processing methods to achieve processing purposes. Its processing requires corresponding molds to complete the operation. There are convex molds for punching convex hulls, and tearing forming molds for punching and tearing.

6. Pressure riveting. As far as our factory is concerned, pressure riveting studs, pressure riveting nuts, pressure riveting screws, etc. are often used. The pressure riveting method is generally completed by a punch or hydraulic pressure riveting machine. Riveted to the sheet metal part.

7. Bending. Bending is to fold 2D flat parts into 3D parts. Its processing requires a folding bed and corresponding bending molds to complete the operation. It also has a certain bending sequence, and the principle is to make the next cut The first fold that does not cause interference will produce the interference back fold.
8. Welding. Welding is the group welding of multiple parts together to achieve the purpose of processing or the edge welding of a single part to increase its strength. The processing parties generally include the following: CO2 gas shielded welding, argon arc welding, Spot welding, robot welding, etc. The selection of these welding methods is based on actual requirements and materials. Generally speaking, CO2 gas shielded welding is used for iron plate welding; argon arc welding is used for aluminum plate welding; robot welding is mainly in-material It is used when the parts are large and the welding seam is long. Such as cabinet welding, robot welding can be used, which can save a lot of tasks and improve work efficiency and welding quality.

9. Surface treatment. Surface treatment generally includes phosphating film, electroplating colorful zinc, chromate, baking varnish, oxidation, etc. Phosphating film is generally used for cold-rolled plates and electrolytic plates, and its function is mainly to plate on the surface of the material. A protective film is applied to prevent oxidation; the second is to enhance the adhesion of its baking paint. Electroplated multicolored zinc is generally treated with cold-rolled plate surface treatment; chromate and oxidation are generally used for surface treatment of aluminum plates and aluminum profiles; its specific surface The choice of treatment method is based on the customer's requirements.

10. Assembly. The so-called assembly is to group multiple parts or components together in a certain way to make them into a complete material. One thing that needs to be paid attention to is the protection of the materials, and no scratches. Assembly is the last step in the completion of a material. If the material cannot be used due to scratches, it needs to be reworked and reworked, which will waste a lot of processing man-hours and increase The cost of the item. So pay special attention to the protection of the item.

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