FAW Liberated Xichai: Remanufacturing is Recreating

Recently, two news about "remanufacture" have aroused public concern.

First, the Ministry of Industry and Information Technology issued the first batch of industry standard revision plans in 2011, and approved the establishment of eight standards for laser remanufacturing. In recent years, laser remanufacturing technology has been widely used in remanufacturing of key components such as metallurgical rolls and hot strip mills and steam turbines. The formulation of standards will effectively enhance the quality and technical level of remanufacturing and vigorously promote the industrialization of laser remanufacturing. .

Second, the FAW Liberated Xichai Engine Remanufacturing Base was put into production. The project invested 50 million yuan and the annual production capacity was 5,000. An old diesel engine, after FAW has liberated Xichai's “old-fashioned” process, will become an engine with the same performance as the new one, becoming the “heart” of medium and heavy trucks.

Is "remanufacturing" really magical? Many people are still unfamiliar with this concept.

“Remanufacturing is re-creation.” The person in charge of the FAW Liberated Xichai remanufacturing base said: “The remanufactured products completely implement the assembly standards of the original new machine, and the whole machine is run in according to the new machine quality inspection standards and its technical specifications. Commissioning trials to ensure that all performance indicators reach the new level and provide certification to ensure the same performance of the remanufactured complete machine and the new machine. At the same time, compared with the newly manufactured products, while ensuring the same quality and performance, It can also save energy by 60%, save material costs by about 50%, and air pollution emissions will also reduce by more than 80%.

Not only that, the price advantage of remanufactured products is obvious, and the market potential and space increase. It is understood that the remanufactured products of FAW Jiexie Diesel are mainly flowed to the after-sales service market. The cost for a user to purchase a remanufactured engine is only equivalent to the cost of engine overhaul. It can be operated on the road in one day, and will not delay operations and bring greater users. Revenue; If you participate in trade-in replacement, the price is only half of the original, and get the same "three guarantee period" and service standards as the new machine.

Experts pointed out that on the basis of effectively reducing resource consumption, “remanufacturing” will promote the automotive industry to gradually shift from a traditional “development-smelting-manufacturing-abandonment” linear development model to “resource-product-waste-reuse”. The circular economy development model will help the development of energy conservation and emission reduction.

Xu Binshi, an academician of the Chinese Academy of Engineering and a professor of the Armored Forces Engineering College, once said that remanufacturing is not a high-level maintenance, but a new industry that can achieve large-scale production on the assembly line. According to him, in the past more than half a century, the foreign remanufacturing industry has developed into an important industry as a characteristic emerging industry in which manufacturing and service industries are combined; the remanufacturing rate in the developed countries can reach more than 95% and develop in the United States. Most mature, the output value of the remanufacturing industry in 2007 exceeded 100 billion US dollars.

"For our country, vigorously developing the remanufacturing industry has far-reaching strategic significance." The relevant person in charge of the National Development and Reform Commission emphasized that China's vehicle ownership in 2010 exceeded 80 million vehicles, and the total number of major construction machinery also reached more than 3 million, such as The market share of remanufactured products reaches 5% of the accessories market, and the output value of more than RMB 40 billion can be realized to form a new economic growth point; the development of the remanufacturing industry will also contribute to the cultivation of green consumption habits and promote the circulation of life consumption areas. Economic development has become an important breakthrough in promoting green consumption patterns.

The "Eleventh Five-Year Plan" period was the starting point for the development of China's remanufacturing industry. In a few short years, remanufacturing has changed from idea to action, and the scale of the industry has grown. In 2007, the National Development and Reform Commission selected 14 vehicles, parts companies and some remanufactured specialized companies to carry out remanufacturing pilot projects. After three years of hard work, the pilot unit has formed a remanufacturing capacity of 250,000 sets of automobile engines, gearboxes, steering gears and generators by the end of 2010, with an output value of more than 2 billion yuan, and exploring old parts recovery and remanufacturing production. , Remanufacturing products circulation system and regulatory measures have made positive progress. The Ministry of Industry and Information Technology also conducted pilot remanufacturing of equipment such as construction machinery, industrial electromechanical equipment and machine tools in 35 companies. At the same time, the team led by Academician Xu Binshi also made breakthroughs in surface engineering and other remanufacturing technologies. Based on the self-developed technology of automated nano-composite brush plating, it is developing and forming a performance-enhanced China based on independent innovation technology. Characteristic remanufacturing industrialization road.

Remanufacturing is a high-level form of circular economy “reuse”. The 12th Five-Year Plan outlines the industrialization of remanufacturing as a key project of circular economy and proposes cultivating a number of remanufacturing model enterprises to realize the scale and industrialization of remanufacturing. development of. The next five years are an important opportunity period for the development of China's remanufacturing industry. It is understood that the National Development and Reform Commission will work with related departments to promote “five enhancements”, namely, strengthening planning guidance, strengthening pilot demonstrations, strengthening industrial agglomeration, and strengthening technological innovation and strengthening. The system construction will speed up the promotion of the remanufacturing industry to form a larger scale and strive to achieve new breakthroughs in the development of the remanufacturing industry.

At present, the National Development and Reform Commission is busy organizing the preparation of the "National Recycling Economy Development Master Plan (2011-2015)", "Strategic Emerging Industries Planning" and "Energy-saving and Environmental Protection Industry Planning." These plans all regard the industrialization of remanufacturing as an important content, and will further clarify the development goals, key tasks, and safeguard measures of China's remanufacturing industry during the “12th Five-Year Plan” period, and promote the healthy, orderly and rapid development of the remanufacturing industry.

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