Chemical Cross Linking Cable Material Pellets Granulating Machine

 


Definition:
Chemical crosslinking is widely used in the production of high pressure and ultra-high voltage power cables, cross-linking process is in filled with high temperature and high pressure gas (or gas) of vulcanizing tube.
Chemical cross-linking cable material pellets granulating machine is designed by using the building block principle, which can make the plastic extrusion machine changed according to the materials properties and process technology easily.
It is possible for one machine reach the extensive performance and special purpose in many place.
Chemical cross-linking cable material pellets granulating machine is popular also because its excellent dispersing and compounding as well good self-clean performance.
 
Characteristics of product:
1.     High resistance to breakdown strength
2.     Low dielectric loss
3.     Good and stable insulation
4.     Higher tensile strength, abrasion resistance, pressure resistance, impact resistance, resistance to shear and tensile mechanical performance
5.     Good mechanical properties and electric properties
6.     Strong acid and alkali resistance, good chemical stability
7.     High heat resistant level has been
 
Application:
It is Suitable for the cable which is taking PE as raw material

Production line:
Introduction of ATS two-stage compounding line:
To produce PE cable materials, we generally use ATS two-stage compounding line. ATS Two-stage compounding line includes ATE Twin screw extruder, ASE Single screw extruder and down-stream pelletizing system. The first stage is to realize the polymers compounding job, second stage is to extrude the compounds with gentle and lower temperature, then pelletizing through the down-stream cutting system.
 
Characteristic of this production line:
Complete the plasticization, compounding and graft by big slenderness ratio co-rotating twin-screw extruder. Drop the temperature, build up the pressure, extrusion, pelletizing by low-speed single screw extruder. Using this technology can achieve more flexible operation, optimize technical condition and perfect product's performance than using one-stage extruder.
 
About the pelletizing system:
Multiple cutting systems also can be adopted in the ATS compounding line. Thanks to the modular design principle, both Instrument control and PLC control are also available to be applied in the ATS electrical controlling system. All the key electrical parts adopt European brands to guarantee the controlling system with significant and stable performance.
 
 
To produce PE cable materials, we usually use the pelletizing system: Eccentric water-fog pelletizing system.It has the advantage:Fully guarantee the homogeneous degree of the crosslinking. This system can make PE resin, anti-oxygen and peroxide cross-linking agent compounding in high-efficiency and low-temperature. And it can prevent pre-cross linking.
 
Production process:


1.PE's storehouse
2.Anti-oxygen's storehouse
3. DCP's storehouse
4. Loss-in-weight electronic balance
5. Loss-in-weight metering pump
6.Main twin-screw extruder
7. Main single-screw extruder
8. Eccentric water-fog pelletizer
9. Centrifugal hydroextractor
10. Boiling bed
11. Product hopper
12. Automatic packing machine

Chemical cross-linking cable material pellets granulating machine have 4 main types with different output which cover nearly all kinds of special and common application requirements of extruders.
We believe each type of extruder has its best application condition. You could select the extruder type according to your special demands.
 
Main technical specification 
Characteristics of this set of equipment:
Combined with low-pressure short-flow-passage die and eccentric water-fog pelletizer, this system can make PE resin, anti-oxygen and peroxide cross-linking agent compounding in high-efficiency and low-temperature. And it can prevent pre-cross linking.

About our service:
PE Cable Extruder Before-sale  
1.     Introduce products and applications detain
2.     Recommend suitable solution
3.     Provide with reference information
4.     Offer lab for test    
 
During Manufacturing          
1.     Provide with layout and engineering conditions
2.     Inform the project processing status
3.     Offer other documents
 
After-sale
1. Provide with installation, commissioning and training
2. Register and record customer information
3. Offer spare parts
4. Provide with necessary technical support for new application
5. Visit customer regularly and correct information
 
Why choose us
1. Lower investment cost for a high quality and durable machine;
2. Low energy consumption with high production output;
3. Overseas installation and training are available;
4. Machine warranty with spares in stocking and in-time delivery;
5. Fast machine delivery and installation: AceRetech produces on an average of 10 sets of plastic machines per month and can deliver the machine faster than most manufacturers. The regular delivery time of an AceRetech recycling machine is 60 days.

CNC Hydraulic Flat Bar Punching, Marking & Shearing Machine 

This machine is the automatic special production line used for flat bars marking, punching, and shearing mainly in the field of angle steel tower industry, electric power fittings, structure storage facilities, and steel structure construction industries etc.

Shearing Unit

Punching Unit

Feeding conveyor and worktable

Double leaner guides feeding and NC feeding carriage

Automatic Feeding Carriage

Product Feature:

1.  Adopt CNC technology,servo motor infeeding,with high efficiency, stable workpiece precision.

2.  Key hydraulic,pneumatic and electric parts all imported.

3.  Computer with Chinese/English interface,easy operation, and can display the drawing of workpiece.

4.  All marking,punching and shearing in automatic completeness.

5.  Fast marking speed.

6.  Flat end with single-balde cutting; Circular arc end with double-blade cutting;

7.  With self-diagnosis failures function.

Our Service

Installation:

The seller shall send one engineer to the buyer's country for installation, commissioning and training. The buyer is responsible to provide all necessary equipments for handling and lifting the machine parts before seller's engineers go to the buyer's plant. In addition, the buyer should provide workers to support in installation activities, under supervision from the seller's engineers.
 

Commission:

The Supplier should give drawings and other details of material/preparation required for installation of machinery which the buyer has to prepare and keep ready before the machine arrives at the buyer's factory. Installation and commissioning can be finished within 5-10 days for above machine generally. 
 

Training:

Training will include training on computer programming, machine operation and troubleshooting. The training time is at most 5 days for this machine. 

The buyer should arrange no less than two people for accepting training. After training, the buyer should sign the "Receiving & Inspection Report" supplied by the seller to demonstrate the successful finish of commissioning and acceptance of the buyer.


Our Company

Factory: 

With the development of SUNRISE, now our company has occupied important position in this industry. Due to the orders and sales performance is continuously improving, in order to better development, to meet customer's demand, and to provide customers high-quality equipment with the shortest time, our company have bought the new site, the area about 50,000 square meters, this will make sufficient preparation for development of our company and every customer. 
 

Workshop:

Quality make brand, honesty win market, harmony converge talents, and innovation promote development. Our ability to consistently provide innovative, high quality products that outlast and outperform the competition, is why we are the one of the most successful companies offering the most advanced and productive solutions in the CNC machine industry.
 

Warehouse:

Manufacturing customer oriented products has always been our supreme concern. We believe that quality is the soul of an enterprise forever. Therefore, we never compromised with the quality of our products. We adopt advanced, scientific modern management ideas and system to realize supervisory control among all aspects of produce, inspection, sale and service etc., which help control quality, increase work efficiency and guarantee products' stability, reliability and precision. Therefore, the enterprise can achieve rapid and sustainable development.  
 

Team:

We are a team of experienced and dynamic professionals who are experts in handling precision work through scientific processes. The professional excellent talents unite a powerful and creative team of design, research and development, which build our solid technical strength and competitiveness. And our company is developing fast and supply specialized service to all customers.

Our Certifications

SUNRISE is focus on quality and company's image. We win market with good quality and service. The company has already passed International Quality Management System ISO9001:2008 certification for many years and also got the CE certificate, smoothly got the title of High and New Tech Enterprises. And has more than ten own intellectual property rights and patent technology. We have own import and export right. Our products exported to Russia, South Asia, South east Asia, Middle East, South America, Africa, Australia, Eastern Europe etc.

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Shandong Sunrise CNC Machine Co., Ltd , https://www.scmcnc.com