While small components may account for only a fraction of most fabrication projects, structural steel processing often requires the most labor due to its complexity. This is especially true for intermediate-level steel supports that need to integrate seamlessly with other elements like stairs, hoppers, chutes, silos, stacks, and tank support systems.
To save time and reduce costs, many manufacturers, fabricators, builders, and suppliers choose to outsource their structural steel processing to custom metal fabricators who specialize in automation and detailed engineering. This article explores the key benefits of outsourcing these processes and how working with an expert can help you streamline your workflow and improve efficiency.
1: Outsource Structural Steel Processing to Shorten Lead Times
Meeting exact specifications is critical in structural steel work, which is why this process is often time-consuming. However, by partnering with a custom metal fabricator like Southern Metal Fabricators, you can significantly reduce lead times while maintaining high-quality standards.
Our in-house automation and advanced fabrication techniques allow us to handle complex tasks such as:
- CNC drilling and sawing for beams, channels, base plates, stairs, platforms, and ladders
- Railing production using CNC plasma cutting for handrail segments and complete systems
- Custom sheet metal and plate fabrication, including laser cutting for precision cuts
- Punching, shearing, and angle/flat line production
Our engineers can also assist with interpreting your drawings, allowing your team to focus on project execution rather than detailed processing.
2: Get Faster, Higher Quality Output With 3D Modeling Services
Structural steel projects often require the ability to read and interpret both 2D and 3D drawings. At Southern Metal Fabricators, our detailers are trained in CAD, 3D modeling, and CAM software to optimize the fabrication process efficiently.
This approach ensures that all stakeholders are aligned and helps prevent costly mistakes down the line. It also allows us to create a virtual model of your final product before any actual fabrication begins, ensuring accuracy and reducing rework.
Additionally, our detailers are well-versed in industry compliance standards such as OSHA and AISC to ensure that every fabricated component meets the highest safety and durability requirements.
3: Outsource Processing Automation to Accelerate Production Timelines
Automation is essential for large-scale or complex structural steel projects. Southern Metal Fabricators is equipped with state-of-the-art machinery designed to increase speed, accuracy, and efficiency. Some of our key tools include:
- The Peddinghaus Anglemaster AFPS-643/Q for automated angle and flat line production
- The Peddinghaus XDM-630 for faster CNC drilling and materials processing
- The TRUMPF 3030 FiberMetal for precise laser cutting and sheet/plate production
- The Bend-Tech Dragon A400 for efficient railing production using CNC plasma tube cutting
Our facility includes a 100,000-square-foot high bay with overhead cranes and a large lay-down yard, making us capable of handling even the most demanding projects.
4: Reduce CapEx and Infrastructure Costs for Business Growth
Outsourcing structural steel processing can help you avoid the high capital expenditures associated with expanding your own fabrication capabilities. By leveraging a partner like Southern Metal Fabricators, you gain access to advanced automation without the need for large upfront investments.
This not only reduces costs but also increases your capacity to take on more projects, whether they’re high-volume runs or custom-designed supports. Our equipment, such as the Bend-Tech Dragon A400, allows us to handle everything from handrails to complex steel structures with precision and speed.
5: Improve Quality Control Over Your Structural Steel Projects
Quality control is crucial in structural steel processing. A reliable custom fabricator should have a robust quality assurance program that covers every stage of the process—from design to installation.
Southern Metal Fabricators offers comprehensive quality control measures, including:
- Safety checks at every stage of the project
- Process documentation for cost and efficiency tracking
- OSHA compliance for access ladders and staircases
- Proactive communication with all project stakeholders
- Inspections and detailed welding procedure reviews
Our commitment to quality ensures that every project we undertake meets the highest standards, giving you and your clients peace of mind.
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